Harley Davidson Stator Replacement Cost

If you’re a Harley Davidson owner, you may have heard of the dreaded stator replacement cost. For many riders, this is a necessary evil that comes along with owning a Harley. The stator is responsible for generating electricity to charge the battery and run the electrical components on the bike. over time, the stator can fail, leaving you stranded on the side of the road.

What is the average cost of a Harley Davidson stator replacement? The average cost of replacing a Harley Davidson stator is $500 to $1500. However, the cost can vary depending on the model of Harley Davidson and the year. The cost also varies depending on the place of purchase. For example, buying a Harley Davidson stator from a dealer may be more expensive than buying one from an independent mechanic.

So we’re going to look at some factors that influence the price, and I’ll share some tips for saving. Here’s what you need to know!

Factors that affect the cost of a Harley Davidson stator replacement?

Replacing a Harley Davidson stator can be a costly repair, but some factors can affect the price. Some of them are given below:

1. The model of Harley Davidson

One of the biggest factors is the model of Harley Davidson. Some models are more expensive to repair than others. For example, repairing a Harley Davidson Road King may be more expensive than repairing a Harley Davidson Sportster. Moreover, the newer the model, the more expensive it is to repair. This is because newer models usually have more complex electrical systems.

2. The place of purchase

Another factor that can affect the cost is the place of purchase. Buying a Harley Davidson stator from a dealer may be more expensive than buying one from an independent mechanic.

3. The year

The cost of a Harley Davidson stator replacement also varies depending on the year. Older models may be less expensive to repair than newer models. This is because older models usually have simpler electrical systems.

4. The condition of the stator

The cost of a Harley Davidson stator replacement can also be affected by the condition of the stator. If the stator is in good condition, it will be less expensive to replace than if it is in bad condition.

5. The type of stator

There are three types of stator replacements: direct replacement, remanufactured, and aftermarket.

Direct Replacement: A direct replacement is a new stator that is made to exactly match the original.

Remanufactured: A remanufactured stator is a used stator that has been cleaned, inspected, and repaired.

Aftermarket: An aftermarket stator is a new stator that is made to fit a specific model of Harley Davidson. It is usually less expensive than a direct replacement.

Tips to save money when replacing a Harley Davidson stator

One of the most important things to consider when replacing a Harley Davidson stator is the cost. Stators can be very expensive, so it is important to do some research and find the best deal possible. You can save money on Harley Davidson stator replacement by following these tips:

  • Look for a used or refurbished stator. Used parts can be a great way to save money, and refurbished parts may also be an option.
  • Check with local dealerships or repair shops. They may be able to offer a discount on the stator if it is being installed at their location.
  • Look for online discounts. Many online retailers offer discounts on Harley Davidson parts, so be sure to check around.
  • Call a few different stator manufacturers to compare prices.

Why is it necessary to change a Harley Davidson stator

A Harley Davidson stator replacement may be necessary for several reasons. The most common reasons are mentioned below:

1. Failed Regulator-Rectifier: The resulting high output voltage from a failed regulator-rectifier can cause the stator windings to overheat and fail.

2. Loose or Broken Connections: Loose or broken connections can cause an electrical short, which can damage the stator windings. Therefore, it’s crucial to examine the connections before changing the stator.

3. Worn Stator Windings: Over time, the stator windings can wear out, leading to shorts and failures.

4. Improper Installation: If the stator is not installed properly, it can cause several problems, including shorts, open circuits, and ground faults.

5. Corrosion: Corrosion can cause the stator windings to fail. Furthermore, it is important to check the stator for corrosion before replacing it.

How often should you change the Harley stator?

The answer may vary depending on who you ask but most people say to change your Harley stator every 155,000 to 30,000 miles. Otherwise, you could experience decreased performance and even electrical problems. So be sure to keep an eye on your stator’s health and don’t wait until it’s too late to get a replacement.

Method to replace a Harley Davidson stator

To replace the stator on a Harley Davidson you should follow these steps:

1. Remove the electrical tape or other material: You will need to access the wires leading to the stator. Usually, these are wrapped in electrical tape or some other material.

2. Disconnect the wires: Once you have access to them, you must disconnect them from the stator.

3. Remove the old stator: You can now remove the old stator with the wires disconnected.

4. Install the new stator: To install the new stator, simply reverse the steps you took to remove the old one.

5. Reconnect the wires: Once the new stator is in place, you will need to reconnect the wires.

6. Replace the electrical tape or other material: After the wires are reconnected, you can wrap them in electrical tape or other material.

7. Test the new stator: To test the new stator, start the engine and let it idle for a few minutes. If everything is working properly, you should see a noticeable difference in the engine’s performance.


Final Verdict:

The Harley Davidson stator is a critical component of the motorcycle. Its failure may result in several issues, such as shorts, open circuits, and ground faults. Therefore, if the stator malfunctions, it is crucial to replace it. A Harley Davidson stator replacement typically costs between $500 and $1500. 

If you have any questions about replacing the stator on your Harley Davidson, feel free to ask in the comment section below. We would be happy to help!

About David Riedel

I am David Riedel founder of Bikerwhizz, I'm a technician at Keystone Harley Davidson with more than 10 years of industry experience. I’m here to help you solve motorbike problems, customizations, tweaks, and easy fixes to enjoy your rides more.

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