How To Remove Baffles From Harley Exhaust?

If you want to remove the baffles from your Harley exhaust, there are a few things you need to know first. Depending on the model of your Harley, the baffles may be welded in place or they may be bolted in. If they are welded, you will need to take your exhaust to a professional to have the baffles removed. If the baffles are bolted in, you can remove them yourself with a few tools.

Before you remove the baffles, it’s important to understand that doing so will make your exhaust louder. If you live in an area where noise ordinances are strict, you may want to avoid removing the baffles. If you do decide to remove them, be sure to wear ear protection to avoid damaging your hearing.

How to remove baffles from Harley exhaust pipes?

Step 1: Gather the necessary tools and equipment for the job. This includes a socket set, a screwdriver, and pliers. You may also need a rubber mallet or hammer to help loosen the baffles.

Step 2: Locate the exhaust pipe on your motorcycle, as this is where the baffles are located. You will need to remove the pipe from the bike to access the baffles.

Step 3: Use your socket set to loosen the bolts that attach the exhaust pipe to the bike. Depending on your specific motorcycle model, you may need to remove other parts or brackets before you can remove the pipe.

Step 4: Once you have removed the exhaust pipe from the bike, you can start working on removing the baffles. Look for the bolts or screws that hold the baffles in place.

Step 5: Use your socket set or screwdriver to remove the bolts or screws that hold the baffles in place. If the baffles are tightly secured, you may need to use pliers or a rubber mallet to help loosen them.

Step 6: Gently wiggle the baffles to loosen them from the exhaust pipe. Be careful not to damage the baffles or the pipe as you work.

Step 7: Once the baffles are loose, use pliers if needed to grip the baffles and pull them out of the exhaust pipe.

Step 8: Inspect the baffles for any damage or wear. If they are damaged, you may need to replace them before reassembling the exhaust pipe.

Step 9: To reassemble the exhaust pipe, reverse the steps you took to remove it. Make sure all bolts and screws are tightened securely, and test your bike to ensure everything is working properly.

Is it safe to remove Buffle?

The answer is perhaps if you don’t alter the FI mapping or carb jetting. The engine’s operation will change if the baffles are taken out. The engine will typically run leaner (with less gasoline), and a lean mixture burns significantly hotter, which might be harmful.

Benefits of removing Baffles from Harley exhaust

There are a lot of benefits of removing baffles from Harley exhaust pipes and some of them are given below:

1. Increased performance

Removing the baffles will allow your engine to breathe better and produce more power because when you remove baffles it straightens out the airflow and also lessens back pressure. Furthermore, it allows the engine to run cooler because the hotter gases can exit the engine more quickly and produce more torque.

2. Improved sound

Many people remove their baffles to improve the sound of their Harley as it can make it louder. It is important to note that removing the baffles will make your Harley significantly louder, so if you live in an urban area, you may want to keep this in mind.

3. Customization

Removing the baffles is a popular way to customize your Harley to make it unique. In addition to showing off your style and personality, it is also a way of expressing yourself.

4. Better fuel economy

Since your engine will be running more efficiently after removing the baffles, you can expect to see an improvement in fuel economy. You do not need to rev the engine as high to get the same power, which means you will be using less fuel.



Harley Davidson motorcycles are known for their distinct exhaust note. But many riders are unaware that by removing the baffles from the exhaust pipes, they can alter the sound of their motorcycle. With simple tools, this process can be completed in a short amount of time.

This article outlines the steps you need to follow if you decide to remove the baffles from your Harley. This will help to ensure that you do not damage your exhaust system.

The guide below should have helped you understand how to remove the baffles from Harley exhaust pipes.

About Enrico Punsalang

Enrico Punsalang is a senior writer and has been a motorcycle enthusiast for all his life. Having been an avid motorcyclist, and tech geek all his life, Enrico practically spends every waking moment riding, tinkering with, thinking about, or writing about stuff on two wheels.

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